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VS-40 is a two-stage rocket that is stabilized aerodynamically. The first stage and second stages carry 4,200 kg and 810 kg of solid propellant, respectively. It is capable of carrying a 500 kg payload to 640 km, providing about 12 minutes of microgravity. It consists of the third and fourth stages of the Brazilian Satellite Launcher Vehicle (VLS-1), under development by IAE. Initially VS-40 was developed to test under vacuum conditions VLS-1 fourth stage, the S44 engine, made of composite material. So far, two VS-40 were launched from Brazil (1993 and 1998) and another from Norway (2012), carrying the Shefex 2 payload. The fourth VS-40 flight is expected to occur soon, carrying SARA´s 300 kg payload to an apogee of 189 km. For this flight the S44 motor will carry inert propellant.



VS-40 - General characteristics:
Stage1st2nd
Motor S40 S44
Lenght (mm) 5,680 1,710
External Diameter (mm) 1,007 1,009
Propellant Mass (kg) 4,244 810
Structural Mass 1,1194 156
Average thrust in vacuum (kN) 254 -
Burning time (s) 37 58
Action time (s) 50 62
Specific Impulse in vacuum (N.s/kg) 2,642 2,770
Total Impulse in vacuum 11,400 2,250



VS-40 – VEHICLES & CAMPAIGNS

sample

VS-40 PT-01 - "Operation Santa Maria" - 04/02/1993 - Flight Qualification for the S44 engine. 760s in micro-gravity conditions.

  • Payload:Reentry Satellite
  • Payload mass: 197 kg
  • Apogee: 250 km
  • Range: 200 km
  • Time of microgravity: 300s
  • Launch Center: Alcantara, MA, Brazil (CLA)
  • Impact point: Atlantic Ocean



sample

VS-40 PT-02 - "Operation Livramento" - 03/21/1998 - payload VAP-1 (Fokker).

  • Payload:VAP-1 (Fokker)
  • Payload mass: kg
  • Apogee: 250 km
  • Range: 200 km
  • Time of microgravity: 300s
  • Launch Center: Alcantara, MA, Brazil (CLA)
  • Impact point: Atlantic Ocean



sample

VS-40M / SHEFEX II - 22/06/2012 - payload SHEFEX (Sharp Edge Flight Experiment) II.

  • Payload: SHEFEX 2
  • Payload mass: 707.9kg (incl. Motor adapter and fairing)
  • Apogee:176 km
  • Range: 800 km
  • Reentry Mach number: 11
  • Launch Center:ARR (Andoya Rocket Range)
  • Impact point: Atlantic Ocean, off the shore of Svalbard

 

sample

40M / V03 - under development - SARA (Satellite Atmospheric Reentry)

  • Payload: SARA (Atmospheric Reentry Satellite)
  • Payload mass:300 kg
  • Apogee:189 km
  • Range: 298 km
  • Time of microgravity: 300s
  • Launch Center:Natal, RN, Brazil (CLBI - Launch Center Barreira do Inferno)
  • Impact point: Atlantic Ocean

 

The project SIA - Inertial Systems for Aerospace Applicationaims to develop and integrate prototypes of  inertial navigation systems for aerospace application withparticipation of domestic industry. The main goal of the project SIA is dominate the technologies for the production ofinertial systems employing fiber optical gyros. Due to thedual nature of this item, it can be employed in other areas,the demand for which is much higher than the space.

In 2011, the implementation of laboratory infrastructure inIAE was completed with the opening of LINCS -  Laboratoryof Identification, Navigation, Control and Simulation. In August was held important test Dynamic Inertial Navigation System (SISNAV).

sia

LINCS - Laboratório de Identificação, Navegação, Controle e Simulação.

 

 

vls1



MAIN OBJECTIVE

The VLS-1 main purpose is to accomplish a full technological flight, being capable of delivering with low eccentric equatorial circular orbit, low inclination, a satellite at 750 km, mass 200 kg.

 

RATIONALE

A After the conclusion of this Project, Brazil will have accomplished autonomously all steps related to the development of a Satellite Launch Vehicle, including design, manufacturing, launch, control, stabilization and delivery of a payload in Earth Orbit, fulfilling the short term goals of the National Program of Space Activities – PNAE and of the National Strategy of Science, Technology and Innovation.

 

VLS-1 DESCRIPTION

 

The VLS-1 is composed of four solid fuel propulsion stages, and it belongs to the class of small launchers. It has the nominal capability of delivering a satellite of 100 to 380 kg, over a range of 200 to 1,200 km in equatorial circular orbits; or of 75 to 275 kg over a range of 200 to 1,000 km in polar circular orbits.

 

 The VLS-1 is integrated in seven major subsystems: 1st Stage, 2nd Stage, 3rd Stage, 4th Stage, Fairing, On-board Electrical Network and Pyrotechnical Network.

Physical Characteristics: 

 

  • Number of Stages: 4;
  • Total Length: 19 m;
  • Motor Diameter: 1 m;
  • Take off Mass: 50 t;
  • Type of Propellant: sólido compósito.

 

HISTORICAL FACTS

  Milestones: 

  • 1980: Creation of the Brazilian Complete Space Mission (MECB);
  • 1984: First conceptual reviews, at Centre Nationale d´Etude Spaciales (CNES);
  • algoritmos de controle mais avançados;
  • 1986: Second conceptual reviews ,at CNES;
  • 1987: first ground test of S43 Motor;
  • 1988:Preliminary Design Review, at CNES;
  • 1994: Design Review, Salyut Design Bureau (SDB);
  • 1997: First prototype launch – V01;
  • 1999: Second prototype launch – V02;
  • 2003: Accident on pad during launch preparation – V03;
  • 2004: Redesigns and beginning of the Critical Design Review;
  • 2011: New launch pad system and tower ready for operations;
  • 2012:Physical integration of VLS-1 mockup to the new tower for functionality tests.

 

The VLS-1 is the first Brazilian satellite launcher. Its development is being possible thanks to more than 25 years of DCTA/IAE and national industry experiences related to suborbital rocket technologies.

Up to now, three VLS-1 prototypes were assembled and two lift-offs were accomplished from the Alcantara Launch Center (CLA). The V01 and V02 launches, named Mission Brazil in 1997 and Mission Almenara in 1999, respectively, made it possible to verify the in flight functionalities of several subsystems, such as:

 

  • The first stage motors burned effectively,
  • The stages’ attachments supported all structural loads during atmosphere critical
  • The fairing held the thermal and structural loads;
  • The on-board electrical network kept its functionality during all fight;
  • The Thrust vector actuators worked adequately;
  • The control system kept the rocket on track even under adverse conditions, for both prototypes.

 

However, for these two prototypes, due to technical problems, the missions could not be entirely completed.

In 2003, Mission Sao Luis, the third prototype was on pad in preparation for launch. In August 22nd, during on ground routine tests, there was an unexpected ignition in one of the motors, resulting in catastrophic accident.

After this accident with the V03 prototype, the VLS-1 was submitted to a comprehensive review. Several technical modifications and even some system redesigns were imposed by the detailed after-the-fact analysis. The on-board electrical and pyrotechnical networks were completely modernized.

PROJECT OUTCOMES AND SPINOFFS

  • High strength steel production capability. knowledge is being used by automotive and aeronautical industry;
  • Technology in composites and synthetic filament winding, used for pressure vessels;
  • Production of high temperature resistant composite structures;
  • Manufacturing and production of solid fuel;
  • Design and development of onboard computers and command and control networks for space vehicles;
  • Large facilities and laboratories for development and tests of space systems and components;
  • Human resources in all areas of space programs, including management and technical workforce for design, structures, aerodynamics, flight mechanics and tests;
  • Development of Inertial Measurement Unit for orbital vehicles;
  • A functional and optimally located Launch Center;
  • Excellency in suborbital rockets, with several exported vehicles;
  • Capability of accomplishing complex space related missions.

 

NEXT STEPS 2013-1016

MIR – Electrical Network Integration Mockup for qualification of onboard components and systems: 

  • Full integration of the vehicle to the launch pad;
  • Functional tests of telemetry, control, pyrotechnics, flight termination and support networks, for in flight qualification;
  • Electromagnetic Interference and Compatibility (EMI/EMC) tests of all vehicle systems;
  • Interface tests between the VLS-1 and all out board systems, wirings and connections, such as: telemetry data acquisition, control pad, flight termination protocol, fire line, tower, umbilical connectors, communication, etc.


VSISNAV – In flight qualification for (first and second stages will be active): 

  • Navigation Inertial Measurement Unit – SISNAV, in launch vehicle;
  • Pyrotechnical network shock absorber systems;
  • Separation event between first and second stages;
  • Flight termination system;
  • Stability of the S-43 Motors burn under acceleration;
  • Telemetry acquisition data system;
  • The new launch complex, including tower, control pad, shelter, support preparation buildings;
  • Real time tests of Control Center, Radars, Telemetry, and Remote Stations of CLA – Alcantara Launch Center, CLBI – Barreira do Inferno Launch Center, and EMT, Telemetry Mobile Station.


XVT-02 – In flight qualification of a complete vehicle, with: 

  • All stages will be active and all functionalities will be tested;
  • Full architecture Electrical Network, with closed loop;
  • Domestic onboard computer;
  • SISNAV as the vehicle primary inertial measurement system;
  • Roll system and orbit stabilization;
  • Orbit insertion of a technological payload.



V04 – Type Certification, full mission: 

  • Prototype aiming satellization;
  • All on board systems based on the final XVT-02 configuration;
  • Insertion of a Brazilian Satellite in Earth circular equatorial orbit.


Fostering of the national industry. Development of Brazil 

 

diretor
DIR - Direção

Diretor: Brig Eng Leonardo Magalhães Nunes Da Silva


assistente
IAE - Gabinete

Chefe: Glória Regina Esteves de Lira


agente controle interno
Agente de Controle Interno do IAE

Chefe: Chefe: Paulo Marinho Falcão - Cel R1


vice diretor
VDIR - Vice-Direção

Vice-Diretor: Avandelino Santana Junior - Cel Av


vicediretor
SAER - Subdiretoria de Aeronáutica

Chefe: Chefe: Elymar Guimarães Fonseca Junior - Cel Av


vicediretor
SADM - Subdiretoria de Administração

Chefe: Antônio Carlos Ponce Alonso - Cel Eng


chefe da sesp
SESP - Subdiretoria de Espaço

Chefe: Avandelino Santana Junior - Cel Av



vicediretor
SDEF - Subdiretoria de Defesa

Chefe: Chefe: Elymar Guimarães Fonseca Junior - Cel Av



DIVISÕES DO IAE

chefe da ADA
ADA - Divisão de Apoio e Infraestrutura

Chefe: Cláudio Martins de Oliveira


chefe da ADP
ADP - Divisão de Pessoal

Chefe:

GEORGE Shingi Fujita - Cel Eng R1

chefe da APC
APC - Divisão de Planejamento e Controle Financeiro

Chefe: Sérgio Costa


chefe da ati
ATI - Divisão de Tecnologia da Informação

Chefe: FERNANDO Luiz Ferreira de Azevedo


Chefe da ALA
ALA - Divisão de Aerodinâmica

Chefe: PEDRO IVO Pinto Oliveira - Maj Eng


chefe da amr
AMR - Divisão de Materiais

Chefe: Dr. Carlos Alberto Alves Cairo


chefe da apa
APA - Divisão de Propulsão Aeronáutica

Chefe: Abílio Neves GARCIA Ten Cel Eng


chefe da asa
ASA - Divisão de Sistemas Aeronáuticos

Chefe: João Pedro Caminha Escosteguy


chefe da asd
ASD - Divisão de Sistemas de Defesa

Chefe: Thiago BRAIDO Nogueira de Melo - Cap Eng Aer


chefe da aca
ACA - Divisão de Ciências Atmosféricas

Chefe: Dr. Gilberto Fisch


chefe da aie
AIE - Divisão de Integração e Ensaios

Chefe: José Renato de Paula Souza


diretor
AEL - Divisão de Eletrônica

Chefe: Fernando César Monteiro Tavares - Cap Eng


diretor
AME - Divisão de Mecânica

Chefe: Valderci José Giacomelli


diretor
APE - Divisão de Propulsão Espacial

Chefe: Afonso Paulo Monteiro Pinheiro


diretor
AQI - Divisão de Química

Chefe: Dr. Rita de Cássia Lazzarini Dutra


diretor
ASE - Divisão de Sistemas Espaciais

Chefe: Alexandre Nogueira Barbosa - Ten Cel Eng

The objective of Project L75 is developing a liquid propellant rocket engine with liquid oxygen and ethanol as propellants, turbopump fed and capable to generate 75 kN of thrust in vacuum. The purpose of such engine is to be part of an upper stage of any satellite launch vehicle, including VLS-Alfa and VLS Beta.

The project began in 2008. In 2011, a meeting was held for its Preliminary Design Review. In 2012, an agreement was signed between the Brazilian Space Agency (AEB) and the German Space Agency (DLR) for cooperation in the development and testing of the L75 engine. In 2013, an agreement between Fundação de Desenvolvimento da Pesquisa (FUNDEP) and AEB took effect to support the project.

L75

L75 engine Mock-up

 

SPACE

L75

SIA


VLS ALFA

VLS BETA

VS 40

 

AERONAUTICS

DPA-VANT

SPD

TITANIUM

CARBON-CARBON

MAEAR

 



DIR - Director

GABIAE - Chief of Staff

VDIR - Vice-Director

SADM - Deputy Director, Administrative

ADA - Infrastructure and Support Division

ADP - Human Resources Division

APC - Financial Planning and Control Division

ATI - Information Technology Division

SAER - Deputy Director, Aeronautics

ALA - Aerodynamics Division

AMR - Materials Division

APA - Aeronautical Propulsion Division

ASA - Aeronautical Systems Division

SDEF - Deputy Director, Defense

ASD - Defense Systems Division

SESP - Deputy Director, Space

ACA - Atmospheric Science Division

AIE - Integration and Test Division

AEL - Electronic Division

AME - Mechanical Division

APE - Space Propulsion Division

AQI - Chemistry Division

ASE - Space Systems Division

Subcategorias

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